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Product Description
The scraper conveyer is designed with advanced technique. It has the reliable quality and reasonable price. Our scraper conveyer adopts the most advanced wearable alloy AFC pan,highly abrasive resistant, highly intensity and efficiency to fit for different longwall faces. And we make sure completely all the need of consumer with good quality, quantity in time and provide good service after sales.
The scraper conveyor for underground mine roadway is mainly used for coal transportation in coal mine. This product has a strong transport, smooth transmission, simple structure, easy assembly and disassembly, easy maintenance, safe and reliable features.
The conveyor that is pulled by the scraper chain and transports the bulk material in the tank is called the scraper conveyor. KS scraper conveyor The adjacent middle grooves of the scraper conveyor can be bent to a limited extent in the horizontal and vertical planes, which are called flexible scraper conveyors. The working face conveyor with the fuselage bent at 90 degrees at the intersection of the working face and the transport roadway is called "corner scraper conveyor". In the current coal mining face, the function of the scraper conveyor is not only to transport coal and materials, but also the running track of the shearer, so it has become an indispensable main equipment in the modern coal mining process. The scraper conveyor can keep running continuously, and the production can be carried out normally. Otherwise, the entire coal mining face will be in a state of shutdown, causing the entire production to be interrupted.
The main structure and components of various types of scraper conveyors are basically the same. It consists of three parts: the nose, the middle and the tail.
In addition, there are accessories such as hydraulic jacks for push conveyors and chain tensioners for chain tensioning. The head of the machine is composed of a head frame, a motor, a hydraulic coupler, a reducer and a sprocket. The middle part is composed of transition groove, middle groove, chain and scraper. The tail of the machine is a device for the return of the scraper chain. The tail of the heavy-duty scraper conveyor is also equipped with a power transmission device like the head, which is called the upper head and the lower head according to the installation position.
According to the arrangement and structure of the chute of the scraper conveyor, it can be divided into two types: parallel type and overlapping type. According to the number and arrangement of chains, it can be divided into four types: single chain, bilateral chain, double center chain and triple chain.
SGB Scraper Chain Conveyor Machine is more suitable for hard coal, large blocks or more inner dirt band conveyor coal. The scraper conveyor is designed to mainly for horizontal transportation in the underground coal mining industry and metallurgical mine.
Chain Scraper Conveyor Machine for Cement is full sealed conveying equipment, widely used for transporting powder and small granular material, Such as: Cement powder, Coal, Chemical fertilizer, Grain and Calcium carbonate etc.
Advantages of scraper conveyors
1. Solid structure. It can withstand the impact, impact, smashing, pressing and other external forces of coal, gangue or other materials.
2. It can adapt to the needs of uneven bottom plate and bending movement of coal mining face, and can withstand vertical or horizontal bending.
3. The body is short and easy to install.
4. It can also be used as a track for shearer operation.
5. It can run in reverse, which is convenient to deal with the bottom chain accident.
6. It can be used as the fulcrum of the front section of the hydraulic support.
7. The structure is simple, and the material can be fed or discharged at any point along the conveying length.
8. The casing is airtight, which can prevent dust from flying and polluting the environment when conveying materials.
9. When there is no casing at the tail, and the scraper is inserted into the material pile, the material can be reclaimed and conveyed by itself.
The scraper conveyer is designed with advanced technique. It has the reliable quality and reasonable price. Our scraper conveyer adopts the most advanced wearable alloy AFC pan,highly abrasive resistant, highly intensity and efficiency to fit for different longwall faces. And we make sure completely all the need of consumer with good quality, quantity in time and provide good service after sales.
The development of scraper conveyors in the production and construction of coal mines has roughly gone through three stages. In the first stage in the 1930s and 1940s, it was a detachable scraper conveyor, which could only be laid in a straight line in the working surface. With the advancement of the working surface, manual disassembly, removal and assembly were required. The scraper chain is plate type, mostly single chain, such as V-type, SGD-11, SGD-20 and other low-power light scraper conveyors. The second stage is the flexible scraper conveyor made by Germany in the early 1940s, which cooperates with the shearer and metal bracket to realize mechanized coal mining. This kind of scraper conveyor can adapt to the conditions of uneven bottom plate, unevenness and horizontal bending. It does not need to be disassembled when relocating, and the coal transportation volume has also increased. For example, the model SGW-44 scraper conveyor at that time was at this stage. representative product. In the 1960s, due to the emergence of hydraulic supports, in order to meet the needs of fully mechanized mining, the scraper conveyor developed to the third stage, and developed high-power armored and curved heavy scraper conveyors, such as SGD-630/75, SGD- Type 630/180 etc. belong to this stage.
With the continuous increase of the production capacity of coal mining face, the main development trend of scraper conveyor is:
1. Large transportation volume. Developed foreign coal mining countries have developed scraper conveyors with an hourly transport capacity of up to 1500t (1980s) and 3500t (1990s).
2. Long transportation distance. In order to reduce the loss of coal pillars in the mining area and increase the length of the working face, the length of the scraper conveyor has reached more than 335 meters.
3. High-power motor. The power of the electric motor has been developed to a single-speed motor of 525kW and a two-speed motor of 500/250kW.
4. Long life. Due to the use of large-diameter circular chain, the strength of the scraper chain is increased, and the life of the scraper conveyor is prolonged.
Product Parameters
Model | SGB420/22 | SGB420/30 | SGB420/40X | SGB620/40 | SGB620/55 | SGB620/80 | |
Delivery Capacity (t/h) | 60 | 80 | 100 | 150 | 150 | 150 | |
Standard length(m) | 80 | 100 | 100 | 100 | 100 | 160 | |
Chain speed(m/s) | 0.88 | 0.88 | 0.86 | 0.86 | 0.86 | 0.86 | |
Electric motors | Model number | JDSB-22 | JDSB30 | JDSB40 | DSB40 | DSB55 | DSB40 |
Power(kW) | 22 | 30 | 40 | 40 | 55 | 2*40 | |
Voltage(V) | 220/380 | 380/660 | 380/660 | 380/660 | 380/660 | 380/660 | |
Scraper chain | Form | Side double-stranded | Side double-stranded | Side double-stranded | Side double-stranded | Side double-stranded | Side double-stranded |
Chain size(mm) | 14*50 | 14*50 | 18*64 | 18*64 | 18*64 | 18*64 | |
Breaking load(KN) | ≥250 | ≥250 | 320 | ≥320 | ≥320 | ≥320 | |
Middle Flute size (L * W * H) | 1200*420*150 | 1200*420*150 | 1200*420*180 | 1500*620*180 | 1500*620*180 | 1500*620*180 | |
Total weight(t) | 8.5 | 10.6 | 16 | 17.8 | 17.9 | 28.6 |